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U P D A T E # 9 PART 1: Non-essential
Government work
The Online from Jupiter project is classified as "non-essential government work". As a result, it is subject to the US Federal Government shutdown. I have been instructed to defer sending additional messages until the furlough is lifted for NASA contractors. Hopefully the shutdown will be brief, since the Galileo spacecraft and the Jupiter encounter wait for no political leadership. To recap, we suggest that after each Probe Squash installment, you and your students make a prediction about how long the Probe's mission will last. Installment #4: The Big Five (Spacecraft design issues) Once the Probe's mission starts, there are five things that might limit the Probe's lifetime: - Jupiter's high pressure - temperature - the Probe's battery lifetime - maintaining a radio link between the Probe and Orbiter through the increasingly dense atmosphere - or the constraints of the Orbiter's mission which will force it to stop listening for the Probe's signal Over the next few weeks, we'll take a closer look at each of these threats to the Probe's mission, to give you more information to help in predicting how long the Probe mission will last. General Design Issues When designing a spacecraft, engineers and scientists work together to say what limits they'd like the spacecraft to reach. For example, an atmospheric scientist might say that she would like to be able to have the Probe reach down to a pressure level 14 times that of Earth. The engineers assigned with building the actual probe will then design a probe that can take that much pressure--and more, just as a safety margin. This is the design limit. Next, engineers need to check that the hardware that they've built can actually stand up to real-use conditions. This means that they must test it under conditions that are more severe than are expected in the flight. One good rule of thumb is to test to 125% of the expected flight use, which is enough to guarantee that the design of the hardware will be able to survive the real mission. However, you don't want to run your test all the way out to the design limit, since that's where it's more likely that the hardware will fail! This process is called qualification testing. Any hardware that goes through a qual test does not get flown because the testing itself over stresses the hardware. But having passed this test, the hardware design is assumed to be qualified and any hardware that uses this same design is qualified as well. Finally, the actual piece of hardware that will be flown into space gets tested as well, to 80% of the expected mission load. This checks that the equipment doesn't have any flaws, while at the same time not putting enough stress on the equipment to possibly cause it to fail at a critical time during the space flight! This is the actual acceptance test. A piece of hardware that passes this level is assumed to be okay for the actual flight. To summarize, 1) Design limit is most stringent, but no hardware is tested to this level 2) Qualification test level is less stringent than the design limit, but exceeds the expected mission load. The hardware design is tested at this level, but the actual pieces of hardware that are tested are not used in flight. 3) Acceptance test level is the least stringent, falling slightly below the expected mission load. Hardware is tested at this level, and can then be used on a mission. A GENERAL WARNING: the Probe, or any one part of the Probe, won't suddenly stop performing once the Probe passes beyond the acceptance or qualification limits. Engineers on the Probe Engineering Team expect the Probe to keep performing beyond these limits, beyond the battery voltage cut-off, and beyond the nominal (or expected) radio frequency link performance value. However, how far the Probe can go beyond those limits is an entirely different question--and one that we haven't tested for! Karen Deutsch November 9, 1995 About a month ago people in my work area were so overjoyed. We had started JAA, the first sequence of commands for Jupiter encounter. On paper, we had entered the mission phase called "Jovian Operations." "Earth-Jupiter Cruise," the mission phase we'd just finished, lasted almost three years. Both the asteroid Ida encounter and Shoemaker-Levy/9 comet collision observations occurred during "EJ cruise." But now we are in main mission. If we won the lottery would we continue to see it through? Then there was the tape recorder anomaly. Without a tape recorder, the current mission design and current sequences for Galileo's computers could not be used. What would we do? The answer was...redesign, fast! Many people on Galileo have been working days, evenings, and weekends planning what to do if the tape recorder really stops working (not just scaring us into thinking that it was broken as it did three weeks ago). Also, project management is deciding how to modify the existing plans for the spacecraft's activities, so that we use the tape recorder less, and don't rely on it as heavily as we do now. For example, we removed all imaging of Io (Jupiter's volcanic moon) during our approach to Jupiter to simplify the real job of getting into orbit. Since we are not planning to return to Io, many of us are real disappointed with this decision. Yesterday we held an all day review. People from each team got up and presented the results of the last three weeks of planning. How would we run the Galileo spacecraft without a working tape recorder? The meeting was both intense and a good place to take a nap. (I even wore a skirt, a real change for me.) The basic theme was that lots of software and documentation needs to be modified, and sequences of spacecraft commands need to be reviewed and changed, representing months of work for dozens of people who would otherwise be reasonably busy running the mission as it is. Much of this work will be done by people working extra, unpaid hours, at night or on weekends. But, if we did lose the tape recorder, we'd be ready to switch over to our alternate plans and continue the mission. We haven't yet recaptured the feelings we had entering the Jupiter approach period, but the incredible team work under pressure to develop a realistic plan has been inspiring. When I'm not worried about Galileo, I normally do mom things, such as worry about whether my daughter will get a good part in the Children's Theater Network's performance of Joseph and His Technicolor Dream Coat (Jan. 25 - 28, 1996 at the California State University at Northridge) and I work with my son planning his Bar Mitzvah. Randy Herrera November 10, 1995 It's 8 am on Friday morning and I've been here since 10 pm last night. Our team conducted an Operational Readiness Test (ORT, for short). That went well but a much larger problem looms on the horizon. The equipment at the station that records our data is apparently not working correctly. The data file on the magnetic tape has "headers" (something that tells us what data is coming up next) which time-tag the information. The scientists working on the experiment *must* have the time tags in order to analyze the data. The time tags are being duplicated or they are being skipped - we don't know why. This is a VERY big problem. We are only four weeks from our experiment (on December 8). We think right now that the problem is with a piece of equipment which was replaced in July of this year, so the solution is to go back to using the old piece of equipment. But, the Project has placed a configuration freeze on the Deep Space Network, or DSN (the network of tracking stations around the world thru which the Project receives all of its data), meaning that nothing is supposed to be changed around at the DSN. The configuration freeze is meant to insure that we are ready for arrival at Jupiter; we want to be sure that no one changes *anything* that could possibly affect the Project's ability to receive telemetry or tracking information or to command the spacecraft. Basically, "if it ain't broke, don't fix it." We will have to appeal our case to the Project management and request an exception to the freeze. Since the Radio Science system is independent from the command, telemetry, and tracking systems (the most critical systems), we think we have a good chance for having our request granted. A common question I've been getting is "How did we come this far and get this close to the experiment without previously detecting this problem?" Well, one factor is that we're switching our work between two different computers. That meant that some of the software that we'd normally use to check for problems couldn't be used, so we were relying on the investigators (the scientists working on the Radio Science experiment) to help us check that the data tapes were okay. We checked areas that we thought might cause problems (by performing what's known as a spectral analysis of the data) but we didn't check on the header information, because we didn't think there'd be any problems there. This portion of the tape was NOT supposed to have changed. Our investigators pointed out some discrepancies back on October 23 but we figured it was a problem in reading the data off the tape - not a real problem with the data on the tape. It was last week (11/3) that the investigators sent us an e-mail detailing the problems they were seeing. That's when we knew that there was a real problem. Once we've received an OK from the Project to change back to the old system, we'll still have a lot of work ahead of us. Our experiment takes place over the ground station in Madrid, Spain, so there will be different people actually running the experiment. To make sure that everything goes as planned, the Operations Engineer must put together a detailed script telling the station personnel in Spain what to do, step by step. Then, we must test the old system to insure that it is still working and that we don't see the same problems. If we get the approval weeks before our experiment. I believe that everything MUST be ready at least one week before the experiment. That leaves us with two weeks to implement and test the old system. That is cutting it VERY close. Boy, considering that a week ago, I thought that we would easily slide into home plate, whew!! The next few weeks are going to be very busy. Luckily, I'm sailing to Catalina Island this weekend with four other friends. Sort of the calm before the storm......ciao! |
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