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Daily Test Logs - Week 3 - March 8 to March 12

Don't forget to checkout the Wright Flyer Photos page !!!

Test logs are created by the Test Manager (Pete Zell) each day that a test is "in the tunnel". Entries in the test logs are made when important events occur, when tasks are completed and when milestones are accomplished. S ometimes entries are made once every couple hours, sometimes once per hour, and sometimes with only minutes in between - it all depends on what's happening with the test! At the end of the day, Pete lists the tasks that we plan to do the following day.

The log is posted on a computer network so that anyone at Ames Research Center who is interested in the progress of the test can get up to the minute information about what is happening. At the end of each day, we will post a summary of the daily test log on this webpage so that you, too, can track the progress of the test!


Jump to a specific test day:
March 8, March 9, March 10, March 11, March 12


Friday, March 12

Executive Summary

It was decided to perform a short-term repair on the machine so that the Wright Flyer test can continue. So, the test will resume on Monday at 15:00. NASA and AIAA personnel continue to review and analyze the data that has already been collected.

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Thursday, March 11

Executive Summary

During the normal wind tunnel start this morning for the test running in the 80x120 test section of the wind tunnel, a problem was noted with the motor and generator that are used to create power to start and run the six wind producing fans at low speed. Since the Wright Flyer test runs at low speed, this machine is critical to the test. The probable cause of the problem was found by 16:30 and plans were put in place to fix it tomorrow (Friday) and over the weekend.

As a result of the above, the Wright Flyer won't run tonight and probably not tomorrow. While this is a disappointment for the AIAA Team and NASA personnel, this sort of interruption can be a blessing in disguise. Everyone has been working very hard amassing large amounts of data and there hasn't been a lot of time to analyze it. Over the next three days both NASA and AIAA personnel will review and analyze the data to make sure they are getting the information they need. If there are questions about the data itself or what the data is showing, the run matrix for next week will probably be changed. If unexpected results are found, then the plan for the rest of the test might be changed also.

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Wednesday, March 10

See photos from today's work!!

Executive Summary

We completed two wind-on run sequences tonight. The model looked very good. We have completed the propulsion phase of the test and will remove propellers tomorrow.

The AIAA Team would like to take the propellers off while the 80x120 crew is on lunch break. Joe and Scotty, please coordinate the access time with them. It will require the Renegade person-lift and

Action Items

General

  • Continue to assess data. (AIAA/Hange)

  • Address TDRs #5 and #6. (N-Prime staff)

  • Check out why the motor is dropping out around 340 rpm. ( McCusker/Electricians)

Log:

15:00 Start of shift
15:30 Morning meeting
16:00 Verified that the sting is deflected -0.39 degrees at the balance block when the sting resolver is set at 0.0 degrees. The digital inclinometer we are using has no zero offset when used upright. If you invert it (180 degrees) there is about a .4 degree zero offset to contend with. Our angle of attack zero and sting deflection data and approach is sound.
17:00 Taking repeat balance load point data (Run #12).
17:20 Sewing up some seams on the trailing edge. Gluing down a rudder mount block. Starting pre-runs
18:38 Drive start for Run #13. This run contained canard, rudder, and wing warp sweeps at 1 degree angle of attack, no power, at 25 kts. We then proceeded into run #14 which also contained canard, rudder, and wing warp sweeps at 1 degree angle of attack, at 340 propeller rpm, at 25 kts. Run #13 went slowly due to inexperience with setting the control surfaces. We went up to 352 rpm at the end of the runs to see if the motor power is sound. It looked very good. Took a data point there. Got about 8 lbs. of additional thrust between 344 and 352 rpm.
20:38 Normal stop on tunnel and model.
20:50 Breaking for dinner. Team meeting set for 21:45
20:50 Team meeting. Discussed the following items:
  • The motor was found to be hot to the touch after the run. Determined that the temperature was acceptable for the length of run and the power setting.

  • We still have the wing rock. Noted that it seemed to smooth out a bit at both wing warp extremes. plus/minus2 degrees of wing warp produces roughly plus/minus 6500 inch lbs. of rolling moment.

  • Noted that we have some slop in the rudder readout. Will check it out.

  • Noted that the velocity and dynamic pressure are reading out correctly on real time. Craig reported that he is still not seeing the correct Q going into N-Prime however.

  • The wind sensor direction output is still not reading properly into N-Prime.

  • We need to move the control surface actuator boxes closer to Craig for better position feedback (This was done).

  • We need to measure the skid angle of attack relative to the balance block.

  • Craig reported that the data conversions from body to wind axis look good as well as the implementation of sting deflections and weight tares. The problems with the data right now are related to not having a good Q reading and with wind tunnel wall corrections.

22:15 Measured the angle of attack of the skids and found them to be at 0.0 degrees. Also checked the rudder calibration and found no problems. Performed pre-runs.
23:04 Drive start for Runs #15-17. Tried several times to get the propellers up to 340 rpm. The motor cut out just below the required setting approximately 5 times. Decided to make the run at 300 rpm instead. Performed an alpha sweep at 25 kts and 300 propeller rpm (Run #15). Performed a beta sweep between -8 degrees and +6 degrees at 25 kts, 1degree angle of attack, and 300 propeller rpm (Run #16). Performed an alpha sweep at 25 kts, -4 degrees yaw, and 300 propeller rpm (Run #17).
00:34 Normal stop. Securing facility. End of shift.

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Tuesday, March 9

See photos from today's work!!

Executive Summary

We completed two wind-on run sequences tonight. The model looked very good and the tunnel ran great. Expanded the envelope to include yawing from -8 degrees to 6 degrees. Had some problems with the 400Hz power system.

Action Items

General

  • Continue to assess data. (AIAA/Hange)

  • Address TDRs #5 and #6. (N-Prime staff)

  • Check out why the motor is dropping out around 340 rpm. ( McCusker/Electricians)

Log:

15:00 Start of shift
15:30 Morning meeting
16:00 Verified that the sting is deflected -0.39 degrees at the balance block when the sting resolver is set at 0.0 degrees. The digital inclinometer we are using has no zero offset when used upright. If you invert it (180 degrees) there is about a .4 degree zero offset to contend with. Our angle of attack zero and sting deflection data and approach is sound.
17:00 Taking repeat balance load point data (Run #12).
17:20 Sewing up some seams on the trailing edge. Gluing down a rudder mount block. Starting pre-runs
18:38 Drive start for Run #13. This run contained canard, rudder, and wing warp sweeps at 1 degree angle of attack, no power, at 25 kts. We then proceeded into run #14 which also contained canard, rudder, and wing warp sweeps at 1 degree angle of attack, at 340 propeller rpm, at 25 kts. Run #13 went slowly due to inexperience with setting the control surfaces. We went up to 352 rpm at the end of the runs to see if the motor power is sound. It looked very good. Took a data point there. Got about 8 lbs. of additional thrust between 344 and 352 rpm.
20:38 Normal stop on tunnel and model.
20:50 Breaking for dinner. Team meeting set for 21:45
20:50 Team meeting. Discussed the following items:
  • The motor was found to be hot to the touch after the run. Determined that the temperature was acceptable for the length of run and the power setting.

  • We still have the wing rock. Noted that it seemed to smooth out a bit at both wing warp extremes. plus/minus2 degrees of wing warp produces roughly plus/minus 6500 inch lbs. of rolling moment.

  • Noted that we have some slop in the rudder readout. Will check it out.

  • Noted that the velocity and dynamic pressure are reading out correctly on real time. Craig reported that he is still not seeing the correct Q going into N-Prime however.

  • The wind sensor direction output is still not reading properly into N-Prime.

  • We need to move the control surface actuator boxes closer to Craig for better position feedback (This was done).

  • We need to measure the skid angle of attack relative to the balance block.

  • Craig reported that the data conversions from body to wind axis look good as well as the implementation of sting deflections and weight tares. The problems with the data right now are related to not having a good Q reading and with wind tunnel wall corrections.

22:15 Measured the angle of attack of the skids and found them to be at 0.0 degrees. Also checked the rudder calibration and found no problems. Performed pre-runs.
23:04 Drive start for Runs #15-17. Tried several times to get the propellers up to 340 rpm. The motor cut out just below the required setting approximately 5 times. Decided to make the run at 300 rpm instead. Performed an alpha sweep at 25 kts and 300 propeller rpm (Run #15). Performed a beta sweep between -8 degrees and +6 degrees at 25 kts, 1degree angle of attack, and 300 propeller rpm (Run #16). Performed an alpha sweep at 25 kts, -4 degrees yaw, and 300 propeller rpm (Run #17).
00:34 Normal stop. Securing facility. End of shift.

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Monday, March 8

See photos from today's work!!

Executive Summary:

We completed a thrust calibration and two wind-on runs tonight. The model looked very good. We did experience a bit of wing rock. The balance was well within limits though. The AIAA Team is very excited about finally having some data to look at after all these years.

Tomorrow we are having a web broadcast from the 40x80 test section between 10 and 11 am. Craig Hange and Liza Coe are the hosts. Please stay out of the test section because they need a quiet set.

Action Items:

General

  • Assess first packet of data and develop Tuesday run plans. (AIAA/Hange)

  • Address TDRs #5 and #6. (N-Prime staff) *N-PRIME is the primary tunnel data system

  • Repair loose cable. (AIAA)

Log:

15:00 Start of shift
15:30 Morning meeting
16:00 Taking repeat balance load point data
16:20 Set for thust calibration - Run #9: Took data at 150, 200, 250, 300 propeller rpm. As we were raising to 340 rpm, the power to the motor dropped out. Had the same problem several times at different rpm settings. Determined that we can get to 340 rpm and stay below our frequency limit (barely).
18:30 Start pre-run checklists.
18:50 Tunnel start for Run #10. Velocity sweep up to 27 kts and alpha sweep at 27 kts (0 degrees to 6 degrees and -4 degrees to 0 degrees). Nice smooth operation. The propellers started free-wheeling from straight up and down at about 20-22 kts. This run was done at 5% air exchange.
20:17 Normal stop. Tunnel ran great.
20:30 Break for dinner
21:30 Team meeting. We discussed observations from the run:
  • We noted some unsteadiness of the west wind sensor direction. Decided to run at 0 air exchange to see if it is related.

  • We noted a wing rock at around 0 degrees alpha and 27 kts.

  • We noted that the fabric stretched during the run and has some ripples now with no wind. The AIAA Team expected it.

  • The tuft views under the wing were a bit difficult to scan. We will consider moving the floor camera back.

  • We had a problem with the Velocity indication on real time. See TDR #5.

  • The wind directions east and west are not reading properly into N-Prime. See TDR #6.

22:26 Drive start for Run #11. Velocity sweep at 2 degrees alpha with the propellers rotating at 300 rpm (0% air exchange). Then we did a power sweep at 27 kts and 1 degree alpha. At the end of the run we did an alpha sweep between 1 degree and 0 degrees, in .2 degree increments at 27 kts with propellers rotating at 340 prm. The purpose of this run was to scope out where the appropriate alpha, velocity, and thrust points are to best simulate the 1903 flight. Noted a loose cable between the east wing and skids. Determined the cable to be redundant and decided to continue.
23:37 Normal stop. Good run.
00:00 Decided to go off and look at the data before making any decisions for runs tomorrow.
00:30 End of shift.

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